GR5 Medical Titanium Foil

GR5 Medical Titanium Foil (ASTM F136) | High-Precision Medical Titanium Manufacturer

Our GR5 Medical Titanium Foil, compliant with ASTM F136 standard (Ti-6Al-4V ELI), is a high-precision core product tailored for the global advanced medical device industry. With ultra-thin thickness, excellent forming performance and reliable biocompatibility, it is widely applied in minimally invasive surgical instruments, implant surface coatings and dental restoration components. We focus on highlighting high-precision customization capabilities, large-scale spot supply and professional manufacturing advantages, providing high-quality material solutions for global medical device R&D and production enterprises.

Medical titanium materials represented by ASTM F136 Gr5ELI have inherent advantages that make them the first choice for high-end medical devices. They possess excellent biocompatibility, which can form a stable oxide protective film in the human body environment, avoiding immune rejection and inflammatory reactions with surrounding tissues, ensuring long-term safety after implantation.

Compared with other medical metals, they have a low elastic modulus close to human bone, which can effectively reduce the stress shielding effect and promote bone tissue integration. Meanwhile, they have superior corrosion resistance, capable of withstanding long-term erosion of body fluids such as blood and lymph without releasing harmful substances. For titanium foil products, they also have excellent ductility and formability, which can be processed into various complex shapes to meet the design requirements of precision medical devices.

GR5 Medical Titanium Foil

GR1 Medical Titanium Foil

GR2 Medical Titanium Foil

1. Implant Surface Coating Field: For orthopedic implant and dental implant surface coating substrates, we provide ASTM F136 Gr5ELI titanium foil with a thickness range of 0.01mm - 0.05mm. The thickness tolerance is controlled within ±0.002mm, and the surface roughness Ra ≤0.1μm after precision polishing, ensuring good bonding performance with the coating material.

2. Tools for Minimally Invasive Surgery: When it comes to the cutting edges, and springy parts of minimally invasive tools (like laparoscopy and thoracoscopy) titanium foil in the range of 0.08mm - 0.2 mm in thickness is recommended. Its high ductility and fatigue resistance enable the repeated bending without being deformed. The width is customizable within 50mm - 300mm to match different instrument structures.

3. Dental Restoration Field: For dental crown and bridge substrates, titanium foil with a thickness of 0.1mm - 0.5mm is applicable, with a width of 100mm - 600mm. It can be precisely cut and formed, and the bright annealed surface reduces oral tissue irritation.

We have advanced ultra-thin titanium foil rolling technology to ensure the precision and uniformity of products. We adopt multi-pass precision cold rolling technology and equip with imported high-precision rolling mills, which can realize the refined control of the rolling process. For titanium foil with a thickness of 0.01mm - 0.1mm, the thickness uniformity error is less than 0.001mm, which meets the high-precision requirements of medical device components. In addition, we optimize the annealing process parameters through a large number of experiments, ensuring that the titanium foil has stable mechanical properties and excellent forming performance, and avoiding performance fluctuations caused by uneven annealing.

We have strict raw material selection and quality control capabilities for medical titanium foil. We select high-purity Ti-6Al-4V ELI alloy ingots that fully comply with ASTM F136 standards as raw materials, and adopt triple vacuum arc melting technology to further improve the purity of the alloy. We establish a full-process quality traceability system, which can track the raw material source, rolling process, heat treatment parameters and inspection results of each batch of titanium foil. Each link is equipped with professional inspectors to conduct strict inspections, ensuring that the product quality meets the medical grade requirements.

We have professional customization and R&D capabilities tailored for medical titanium foil. Our technical team has rich experience in ultra-thin titanium foil processing, and can provide targeted customization solutions according to the specific application scenarios of customers. We can not only customize common parameters such as thickness, width and length, but also develop special surface treatment processes (such as hydrophilic treatment) and precision cutting schemes for special medical device requirements. We also cooperate with many medical device R&D institutions to provide technical support for new product development, helping customers shorten the R&D cycle.

1. High-Precision and Diversified Customization Capabilities: We provide comprehensive high-precision customization services for ASTM F136 Gr5ELI medical titanium foil. The customizable scope covers: thickness (0.01mm - 0.5mm, and can be customized to 0.008mm for special requirements), width (50mm - 600mm), length (customizable to any length within 5000mm or fixed-size cutting), surface treatment (polishing, pickling, bright annealing, hydrophilic treatment) and edge treatment (deburring, precision trimming). Our technical team will conduct in-depth communication with customers, formulate exclusive customization schemes, and provide free sample testing services to ensure that the customized products fully match the assembly and use requirements of medical devices.

2. Stable Spot Supply and Efficient Delivery: We maintain a large-scale spot inventory of GR5 medical titanium foil, covering 18+ common specifications (such as 0.02mm, 0.05mm, 0.1mm, 0.2mm) with a total inventory of more than 3 tons. For spot orders, we can complete precision cutting, packaging and delivery within 2 working days, which greatly shortens the customer's production preparation cycle. For urgent customized orders, we have an emergency production mechanism, which can prioritize the allocation of production resources and complete the production and delivery within 4-6 working days. We cooperate with international professional logistics companies to provide safe and fast door-to-door delivery services.

3. Comprehensive After-Sales Service Guarantee: We provide full-cycle professional after-sales support for GR5 medical titanium foil products. Once delivered, a dedicated customer service representative will be assigned from our side to you to keep track of the product usage. If customers meet any technical problems in processing, forming, coating or assembling, our professional technical team will feedback within 24 hours and give technical guidance remotely or on-site support. We have an unconditional exchange or full refund policy for the quality of the product caused by our work. Besides this, we plat to frequently solicit customer opinions on the use of products so as to keep improve the production process and performance of products and establish long-term and stabled cooperation relationship with customers.

1. What are the accuracy requirements for customized GR5 medical titanium foil? For the custom-made titanium foil, the thickness tolerance is ±0.002mm (thickness <0.1mm) or ±0.003mm (thickness ≥0.1mm), the width tolerance is ±0.5mm and the flatness is ≤0.3mm/m. You just need to send the detailed parameter requirements or drawings, then we will check if it is feasible to customize the plan.
2. How long is the sample production period of the customized GR5 medical titanium foil? The sample for general customize specifications can be shipped within 3 working days; For special requirements like ultra-thin thickness (≤0.01mm) or special surface treatment, the sample period is 4-5 working days. We supply free samples (subject to 1 piece for each specification) but the logistics cost is borne by you.
3. Can you offer technical support for the custom titanium foil processing? Yes, we can provide full customized products professional processing technical guide, such as forming temperature parameters, coating pre-treatment process, tooling selection, etc. If you meet any technical problems While processing, you can consult for our sales team at any time and we will give you a targeted solution within 24 hours.

Email：bjcxtitanium@gmail.com       

Whatsapp：+8613571718779

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