
Titanium Wire ASTM F136
ASTM F67 Gr1 / Gr2 (Commercially Pure Titanium)
ASTM F136 GR5 ELI/Ti-6Al-4V ELI /GR23(Implant Grade Titanium Alloy)
2. Diameter Range
Ultra-fine wire available from 0.05 mm to 0.50 mm
3. Surface Condition
Bright surface / Polished / Medical clean surface
4. Medical Applications
Medical braiding, catheter reinforcement, dental devices, orthopedic components, precision medical mesh
5. Customization Options
Custom diameter, mechanical properties (annealed / straightened), spool packaging, and surface finishing available
Shaanxi Chenxin Titanium Industry Co., Ltd. is the producer of implant grade titanium wires in diameter of 0.05mm up to 2.0mm. ASTM F136 Titanium Wire (Ti-6Al-4V ELI) is a superior implant grade titanium alloy wire that we have formulated for high-end medical and biomedical applications. Over the competitiveness of products grades, commercial pure titanium wire like ASTM F67 Grade 1 or Grade 2, this Ti-6Al-4V ELI alloy has signifcantly higher strength, better fatigue resistance, and enhanced long-term biocompatibility, which are all very important medical application properties. titanium alloy ultra-fine medical wire Product description Our titanium alloy ultra-fine medical wire specialized in precision diameters of 0.05 mm to 0.5 mm applies for minimally invasive medical devices, micro- implant parts and high accuracy surgical tool. We produce this wire from ASTM F136 implant grade titanium alloy raw material and with the ANSI/ASTM B863 standard for titanium wire specification. This makes our products with reliable quality, high dimensional precision and be qualified in global medical material requirement.
Production ISO 13485 certified manufacturing cleanroom production full traceability documentation We offer dependable solutions in titanium wire to medical device manufacturers worldwide.
Key Advantages Of ASTM F136 Medical Titanium Wire
Superior Biocompatibility
Ti-6Al-4V ELI is the gold standard and considered the most safe and reliable implant quality titanium alloy in orthopedic and dental implant applications. The alloy contains less interstitial elements (such as oxygen, nitrogen and carbon), which makes it more biocompatible and reduces the risks of potential tissue reactions.
Excellent Mechanical Performance
The mechanical strength of ASTM F136 titanium alloy is much higher than that of pure titanium wire. The following the general mechanical properties:
| Property | Minimum Requirement |
|---|---|
| Tensile Strength | ≥ 860 MPa |
| Yield Strength | ≥ 795 MPa |
| Elongation | ≥ 10% |
Even when it's made into ultra-fine diameters, the alloy still maintains excellent ductility and fatigue resistance-this lowers the risk of the wire breaking during forming or implantation.
Excellent Corrosion Resistance
Ti-6Al-4V ELI has the ability to form a stable TiO2 layer on the surface, which makes it be highly resistant to:
- body fluids
- blood plasma
- physiological saline environments
This ensures the wire stays stable and durable in medical settings over the long term.
ASTM F136 Titanium Wire Specification
| ASTM Grade | Wire Diameter | Typical Tolerance | Mechanical Properties | Surface Finish | Typical Applications |
|---|---|---|---|---|---|
| Ti-6Al-4V ELI | 0.05 – 0.10 mm | ±0.002 mm | ≥860 MPa | Electropolished | Neural electrodes, micro medical devices |
| Ti-6Al-4V ELI | 0.10 – 0.30 mm | ±0.003 mm | ≥860 MPa | Bright annealed / polished | Dental components, orthodontic devices |
| Ti-6Al-4V ELI | 0.30 – 0.50 mm | ±0.005 mm | ≥860 MPa | Electropolished | Micro orthopedic fixation devices |
Surface roughness after electropolishing: Ra ≤ 0.2 μm
Typical Applications Of Medical Titanium Alloy Wire
Neural Intervention Devices
Our superfine titanium wires whose diameters are 0.05-0.10 mm, are used in:
- neural stimulation electrodes
- micro-guide components
- implantable sensor leads
Their excellent flexibility and corrosion resistance help ensure safe performance within the delicate structures of the nervous system.
Dental Applications
Titanium wire in the 0.15 mm – 0.30 mm range is commonly used for:
- dental implant components
- orthodontic micro-structures
- dental device assemblies
The alloy has adequate strength to resis t the occlusal forces and retain desired shape and is corrosion resistant in oral environment.
Micro Orthopedic Devices
For orthopedic micro-devices, we typically use titanium wire sizes between 0.30 mm and 0.50 mm for:
- micro fixation elements
- surgical device components
- implant support structures
Its superior fatigue resistance provides long term stability even under dynamic loading.
Manufacturing Capabilities
We're one of the few manufacturers that can stably mass-produce ultra-fine titanium alloy wire down to 0.05 mm.
Our production line includes:
- precision multi-stage cold drawing machines
- vacuum annealing furnaces
- medical-grade wire drawing dies
- cleanroom packaging systems
In order to guarantee a constant wire diameter, a finished surface and stable mechanical properties, we carry out every processing procedure in-house.
Medical quality assurance
Our manufacturing process is also ISO 13485 certified for medical device quality management.
Each batch of titanium wire comes with:
- material chemical composition report
- mechanical property testing report
- heat number traceability
- mill test report (MTR)
Our feedstock we such as the Ti-6Al-4V ELI alloy ingots or billets that possess ASTM F136 Certifications. Our clean room packaging allows no contamination throughout the final processing and shipping.
Custom Titanium Wire Solutions
We offer full customization services for medical device manufacturers, including:
- custom wire diameter
- precision length cutting
- electropolished surface finish
- cleanroom packaging
- small-batch prototype production
Our engineering team works closely with clients to optimize material properties and make sure the wire is compatible with their device design and manufacturing processes.
FAQ
1.Is It Possible to Customize the ASTM F136 Titanium Wire?
Yes, we do provide customization service. We could customize the wire diameter, tolerance, surface finish, packaging as your requirements.
2.What Are The Available Certifications?
Each batch can be supplied with a Mill Test Report (MTR), chemical composition testing, and mechanical property reports-all to support the regulatory documentation needed for medical device manufacturing.
3.What Is The Typical Lead Time?
For standard ultra-fine titanium wire sizes:
- sample production: 3–5 days
- bulk production: 7–12 days
Request a Quote
Email:bjcxtitanium@gmail.com
Whatsapp:+8613571718779
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